10L/30L/50L Pilot Scale SIP Fermentation System

IDR0

Code: 10L/30L/50L Pilot Scale SIP Fermentation System

Brand: Major Science

Category: > Cell System

Description:

The 10L / 30L / 50L SIP Pilot Scale Fermentation Systems allows you to run small volume of fermentation experiments with ease. These systems are perfectly suitable for small scaling-up in the academic lab. The easy programming and operation on our Winpact software makes your operation procedure in your peace of mind. This fermenter comes with rolling wheels for mobility. All materials are made from the highest standard to ensure optimization of your fermentation process. A variety of optional devices are also available to maintain your optimum performance.

Utility Requirement

In situ drain; ≥ 1"

Capacity	10 L	30 L	50 L
Power	Three phase 220V or 380V (note: can be customized to local standard)
Air	At least 6 bar
	30 L/min flow rate	90 L/min flow rate	150 L/min flow rate
	Dehumidified
	Oil-free
Peripheral factory water supply	Cooling water (tap water, at least 15^oC below working temperature, must be soft water) ; Pressure at least 2 bar
Process water	RO Water
Plant steam	≥ 2 bar; dry steam with no entrained condensate
Process steam	≥ 2 bar; dry steam with no entrained condensate
Drain

Capacity	10 L	30 L	50 L
Total volume	15 L	42 L	67 L
Working volume	10 L	30 L	50 L
Vessel and jacket maximum working pressure	3 bar (43.5 psig) / 4 bar (58 psig)
Type	Double layered fully enclosed capsule-type tank
Material	Direct contact to medium - 316L stainless steel; all others - 304 stainless steel
Surface finish	Interior polish ≦ 25 Ra/in (0.6 μm) Mechanical polishing; Electropolish optional Exterior polish ≦ 32 Ra/in (0.8 μm) Mechanical polishing; Electropolish optional
Ports	Ports designed according to user requirements
Piping and valve materials	Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard) : A.) Internal EP polished diaphragm type pneumatic valve and manual valve (BPE standard) B.) Tubing all welded with orbital welding C.) Vessel bottom drain uses a diaphragm valve, to minimize dead volume D.) Piping designed for ease of transfer to scale up (can be used as a seed fermentation system) or downstream process Parts that do not directly contact product/medium A.) Constructed with 304 stainless steel
Controller	10.4” color industrial touch screen
	* User-friendly, graphical control interface * Includes secure user accounts, with different levels of access * Modularized and standardized design (Module Skid): ergonomically designed according to height, ease of vessel clean up, and ease of extraction in relation to vessel bottom valve * Includes maintenance page with system diagnostics * All programmed setting values are automatically stored into the built-in memory; the settings will not be lost in case of power outage/interruption. When power is restored, the interrupted process will automatically resume
Setting	* Automated sterilization process * Automated fermentation program
DO	* 0-200%, Control range:0-100%, adjustable * Software electrode calibration, with automatic temperature compensation function * Includes one set of side-inserted stainless steel autoclavable DO electrode * DO Stat features with intelligent feeding
pH	* PID control with adjustable deadband * Control range0 to 14 (2-12 for maximum precision), resolution: 0.01 pH * Calibration function with automatic temperature compensation function * Includes one set of side-inserted, autoclavable pH probe with stainless steel housing * pH Stat features with intelligent feeding
Pump	* Built-in peristaltic pumps * Each feeding pump can run adjustable 15-step program * Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode * Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, or substrate feeding pump * Optional fifth and six peristaltic pump available
Temperature	* Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control. * Control range: 0-130°C, ±0.1°C. Operational range up to 0-60°C
Agitation	* Manual or automatic control of agitation speed * 15-step program to change speed, or use DO cascade control
Air supply and exhaust	Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier * Includes re-useable, autoclavable 0.2μm air filter for gas inlet * Gas Inlet (air) Includes mass flow controller: 2 vvm maximum according to the vessel capacity * Gas Inlet (oxygen) Includes pure oxygen rotameter (manual flow control): 1 vvm maximum according to the vessel capacity * Includes oxygen gas solenoid valve, with automatic pulsed time control Air outlet / Exhaust * Exhaust port with stainless steel condenser * Includes re-useable, autoclavable 0.2μm air filter * Includes automated adjustable gas outlet valve to adjust vessel back pressure * Can control manually or automatically via software